Berlebach Dovetail Clamp with Shoe for Takahashi EM-11

One problem with the Takahashi EM-11 (and EM-200) is that they are designed for Takahashi tube clamps, and don't come with a Vixen or Losmandy dovetail saddle.

ADM Accessories is probably the only company left making saddles (since Robin Casady no longer does).  I was not interested in a Losmandy saddle because it is large and requires large Losmandy dovetails which drives up the weight.

Vixen makes a compatible clamp, but frankly, it's ugly, and is of the wrong diameter. The photo below shows the (white) Vixen dovetail and how it's obviously of the wrong diameter and finish. It also uses two set screws which ding your dovetail and aren't terribly secure.  This was what I was using when I got the EM-11 because it is what came with the mount.
Luckily I found this Berlebach dovetail clamp with shoe.  It is not specifically made for Takahashi mounts (it's probably designed for Vixen Porta type mounts) but it has the 35mm hole spacing for the two central bolts.

Unfortunately, I discovered that the holes are 6mm diameter, not the 8mm needed for Takahashi mounts.  So I had to drill them out.  The Berlebach clamp uses countersunk machine screws, not the counterbored ones that the Vixen uses. Hence the Berlebach cannot use M8 SHCS machine screws, but rather M8 x 25mm countersunk ones.

A nice bonus of the Berlebach clamp is that its diameter is only slightly larger than the Takahashi mount top (at least for the EM-11) so it doesn't look too out of place.  The clamping shoe is also a nice touch, avoids marring your Vixen dovetails.

In my case, I used M8 countersunk machine screws with socket heads. The socket heads made the machine screw tops a bit too large, as is obvious in the first picture. I will have to find replacement machine screws (probably Philips) with slightly smaller heads that will fit exactly in the dovetail clamp's countersunk holes.  On the other hand maybe M8 bolts will never fit - the clamp was designed for M6 bolts.

Astro-Tech 8" Imaging Newtonian, Part VII

I've blogged extensively about the modifications and improvements I've made to my Astro-Tech AT8IN Imaging Newtonian.

Part 1 - spacing the Keller reducer, and first light

Part 2 - oblong stars, and thinking about reinforcing the tube under the focuser

Part 3 - reinforcing the tube under the focuser, and relocating the collimation locking bolts

Part 4 - replacement (stiffer) collimation springs

Part 5 - an even larger and thicker reinforcing plate under the focuser (at some point I also replaced the stock GSO linear bearing focuser with a Feathertouch)

Part 6 - gave up on the Keller reducer, switched to a Paracorr, and extended the tube to reduce focuser racking out

Now for what is hopefully the last modification to the AT8IN.  After all the improvements made above, the newtonian was usable - it held collimation, and the stars were round across an 8300 sensor. Unfortunately, one side effect of all the modifications (as well as the tube falling a couple feet) were a lot of dings, dents, holes, and rivets on the tube.  In other words, the AT8IN became very ugly.

A new carbon fiber tube from Klaus Helmerichs would cost about $500, which I was not really willing to spend.  Instead, I commissioned a local machine shop to roll an aluminum tube out of 2mm thick sheet.  The tube ID is 232mm and the OD is 234mm.  The tube is 840mm long and has the correct spacing for the lengthened original tube.

The tube weight is about 3kg - about the same as the original steel tube, which had 0.8mm wall thickness.  So there is no weight savings.  The new tube is (I calculate) about three times stiffer than the original steel tube.

The only challenge at this time is that the tube is unpainted (I asked the machine shop not to paint, powder-coat, or anodize it, because I had to drill holes in it for the hardware and focuser).  I could remove all the hardware and have the tube powder-coated white; that's the best and most aesthetically pleasing solution.  However the tube cost $200 and a powder coat will cost another $100 plus, bringing the total cost very close to that of a carbon fiber tube from Klaus!

Teleskop-Service sells replacement carbon tubes for the GSO newtonians (actually made by Klaus Helmerichs), the weight is about 1kg - 1.9kg.  So there really is not that much weight savings in going to a carbon tube (right now the telescope weighs 12kg, it would be reduced to 10kg with a carbon tube).

So I am probably just going to wrap it with 3M vinyl wrap with a carbon fiber weave pattern.  So the tube will look like carbon fiber but will be heavy and metal.  A 1-meter length of the vinyl wrap is only $20 so the price is definitely right.